Electronic – High Power Supply over a distance

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I'm working on a project and have been stopped in my tracks part way through.

I am designing a system that will power an RC over a distance. So I have a generator, and around 300 meters of cable to a low power system. Since I want to use lighter wires I plan on ramping my voltage very high at the generator, passing it down the wires at a much smaller current, and then finding a way to transform the power down for usability, and then of course return. I dont care about power loss, if the system is only 50% efficient then its still successful.

My issue is that I cant find a way to make the power usable at the low end, without using a classic inductance transformer, which will weigh too much, (i only have about 2 kg to work with). Is there a basic concept that I'm missing for changing voltage at the low end? Also if it matters I need 2kW on my lowside to power my motors…

Best Answer

You can use a higher frequency than the standard 50 or 60 Hz to reduce the volume and weight of the transformers (for example the aircraft industry use 400 Hz as the standard in airplanes).

Personally I'll don't go beyond a few kHz to avoid all kind of problems but it's just a rough estimation (and you might need a higher frequency than that to pass 2 kW with a 2 kg transformer), do the math to be sure. Also, if the frequency is relatively high for the wire thickness, think about using litz wire for the transformers windings, you lose on the volume but you win on the weight.

To drive the first transformer you can use a H-bridge (or even just a half-bridge with a center tapped primary on the transformer) and a crude astable since the efficiency isn't a concern. You can do better by approximating a sinus with multiple taps on the primary but it gets far more complicated.

On the other side, after the second transformer, just be careful about the switching speed of the diodes if you want to rectify the current (classic rectifying diodes might not be fast enough), use schottky diodes if you want to be sure to have no speed problem ever.