Electronic – High resolution ADC vs amplifiers

adcamplifierthermocouple

I have started a design for work where I want to interface some sensors, (strain gauge, bridge, thermocouple, low voltage stuff) to a national instruments sbRIO card. This card has analog inputs built in as well as DIO. The sbRIO can measure down to +- 1v and 16 bits, but in my experience thats not quite good enough for thermocouples and strain gauges where you're looking at <100 mV. We were going to already be making a "mezzanine" card with some other interface circuitry so I was going to add on some circuitry that could handle these lower voltages.

A while ago I had found a 32 bit ADC with SPI interface and I've been looking for an excuse to play with one and thought this might be a good fit. (https://www.protocentral.com/analog-adc-boards/1005-protocentral-ads1262-32-bit-precision-adc-breakout-board-0642078949630.html). It has a built in gain amplifier, and a few other bells and whistles.

My question is for any hardware designers out there is this. Would I be better suited to using amplifiers for each individual channel rather than using this unit of an ADC? ie using thermocouple amplifiers and bridge amplifiers where appropriate? I appreciate any insight you might be able to give me. Thanks for your time!

Best Answer

This isn't quite an answer, but rather an anecdote.

High-bit ADC are quite the nifty thing. Great resolution, along with high dynamic range, take away many signal-chain concerns.

I built a system for biopotentials with a 32-bit chip. Signal quality was excellent, as all my calculations told me they would be, with only some minimal amplification and anti-alias filtering. That said, my data was riding on what seemed to be an *enormous" square wave that I didn't notice during my prototyping. It had me quite baffled for a while.

Working backward, though, I figured out that the magnitude of the square wave was truly tiny.

Eventually, I had the box where this thing lived open, and I noticed serendipitously that when the programmer on microcontroller dev board that I was using wasn't USB-enumerated, that an LED flashed perfectly in time to my mystery square wave. That was making something sag, in the microvolt range, that was just huge in my 32-bit signal. It wasn't present during prototyping, because my on-board programmer was enumerated! Those bastards!!!!! The problem was resolved by removing the current-limiting resistor on the LED.

Why was this frustrating? Well, for the first time in my life, I didn't amplify enough for me to actually see the signals I was working with on an oscilloscope!!! I didn't do it, because I didn't have to.

I suppose the point is that selecting a 32-bit ADC created a funny opacity in my signal chain that I had to learn about the hard way. This was much like my early experiences with microcontrollers, where you can't just peek inside and know what's happening.

Long story short, high-bit ADCs are a valuable tool that makes analog design a breeze. That said, they're a tool, like any other, and the learning curve can be a challenge. Fortunately, in my case, I managed to ID my issue. I can tell you, I was under some real time pressure, working under subcontract to a medical device company. I was under pretty substantial stress for a few days, until I found my problem. There's a time and a place to start using new tools, and a time and a place for the tried and true.