Electronic – How come PC/laptop power suppliers have much higher wattages per physical size than laboratory switching power suppliers

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This 2.2 kg 1000W BeQuiet BN213 ATX power supply is able to provide 12V 83A (no typo. Eighty-three.), which is around 1000 W.
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This huge PS900W (60V15A 30V30A 15V60A) bench power supply weighs 5 kg already, reaches 900 W, but is significantly larger.
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This ~2.4kg PS-3010DF variable laboratory SMPS has 0–30V with up to 10A, which maxes out at 300W. It's housing is significantly larger than the 1000W ATX power supply.
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This 230W 19.5V 11.8A laptop power supply is significantly more compact, weighs lighter and does not require any external passive/active cooling (heatsink or fan):
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All of them are switching-mode power supplies.

How come the PC and laptop power supplies deliver much higher performances per same volume? What are the technical reasons?

Is it because the bench power supplies have a variable, adjustable output voltage while the PC/laptop power supplies deliver a fixed voltage?
But most PC/laptop power supplies usually have a current control mode when voltage controlled is no longer possible due to overcurrent. (also known as “current limiting”)

Is it maybe because of voltage ripple filtering or something similar?

Best Answer

Because lab supplies will actually be tested by people with unpredictable loads and high-quality measurement equipment.

Thus, the quality of voltage stability and accuracy needs to be significantly higher for lab supplies.

Do a test: get a 2 Ω power resistor and attach it to your notebook supply to draw ca. 10 A; measure the voltage with that load, and without a 100 Ω load. Compare. Do the same with a lab supply. If you have access to that, also observe the ripple with an oscilloscope.

Noise is also much more of an issue for lab supplies – and that is something that very much is noticeable in the size of components, because SMPS lab supplies will a) tend to overdimension their inductors, and b) do a significant amount of voltage drop in a linear voltage regulator following the SMPS, since that doesn't introduce switching noise, but needs larger heat sinks.

Also, you can optimize a PC supply for the very limited set of voltages it needs to generate; lab supplies are usually adjustable and hence harder to size-optimize for a given load and voltage scenario.