Electronic – How to make nichrome wire perform more consistent heating in liquids

heatheatsinkthermalwire

Was told to ask this here from chat.

I have 32AWG nichrome water that I want to use to heat liquids. I submerged it into water and noticed that the part outside of water is glowing red, but the part submerged is not. This is expected as the water will bring down the temperature of the submerged part.

I'm thinking of putting the wire inside something that has high heat transfer, but low conductivity so that the wire can heat more evenly inside and also provide protection from accidental contact. My questions are:

  1. What is the best material to use?
  2. Is there a better method?

Best Answer

Usually immersion heaters have the element inside a tube of relatively large surface area and the entire element length is immersed in the liquid. The wires that come outside are much more conductive and hence heat less. The reason you want relatively low watt density at the liquid interface is to maintain enough thermal conductivity even if boiling takes place at the interface.

Here is how a commercial immersion heater is made:

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The nichrome wire is tightly packed in with MgO ceramic powder to maintain a low thermal resistance path to the corrosion-resistance sheath.

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