Electronic – How to match a battery pack voltage to the solar panels

batteriesbattery-chargingliionsolar cellsolar-charge-controller

We're building an autonomous boat which should be powered by solar panels. We want to put two 100W solar panels on it. Most panels I see are 18V and for redundancy we want to link them in parallel. That way when one solar panel breaks at sea, we still have the other one to finish the mission.

We're now looking into what kind of battery we are going to build for it. I read somewhere that the solar panel should have a 40% to 80% higher voltage than the battery. That means that a 12V battery pack should be logical. And in between the solar panels and the battery pack we'll put an MPPT charge controller.

My question is; does all this make sense? Is it true that the solar panel voltage should always be 40% to 80% higher than the battery pack? Or can I also use an 18V solar panel to power for example a 5S li-ion (nominal voltage of 18.5V and a max of 20.5V)?

All tips are welcome!

Best Answer

If the 18 V rating on the cells is the zero current voltage (open circuit voltage) it may not be high enough. Since the cells have some internal resistance, they will be at a lower voltage when there is a load. You may want to consider more than the batteries for the load since you may want to operate the boat and charge the batteries at the same time. If you need a boat that can function no matter what the solar profile, you need to make sure that you can get your batteries charged when conditions allow it, so you need to get as much current out of the solar cells as you can even when you batteries are near full. Some charge controllers have buck/boost converters so you don't have to worry about voltage matching. This allows you to pull as much current as possible, even if it means dropping the voltage on the panels down to 3 or 4 volts. If you are building your own, maybe you don't have this option. In this case, you need to open circuit potential to be as high as possible to get high currents at you battery voltage.