Electronic – How to select the right HV pulse capacitor

capacitorhigh voltagehigh-currentpowerpulse

I'm planning to discharge a 1500VDC 150uF~250uF capacitor into a coil 20 times per second. I've found a few capacitors that might do the work, but I have some questions about their charge/discharge frequency capability.

This is one that I think would work.

It seems to be designed for DC links and not for pulses. Is there any way to know if it can handle the charge/discharge pulses in 20Hz? Maybe its dV/dt parameter?

Another one that looks promising is this.

Since it's designed for filters, I suppose it's more suitable for high frequency charge/discharge. Does it make sense?
Both are gonna work current and voltage wise, but how about frequency?

Best Answer

Edit: Corrected timings.

For the B25620B1217K983, \$I_S\$ (surge current) may be 9.6kA, but \$I_{MAX}\$ is 60A... if you discharge 5kA within 50µs (of 1/20Hz = 50ms period), then:

$$D = \frac{\over{P}}{P_i} = \frac{\tau}{T}$$ $$D = \frac{50µs}{50ms} = 0.001$$ $$A_{AVG} = D\cdot P_i$$ $$A_{AVG} = 0.001\cdot5kA = 5A$$

  • Discharge component: \$\frac{5kA/50µs}{1/50ms} =\$ 5A/cycle average
  • Charge component remaining: \$I_{MAX}\$ - 5A = 55A per cycle

It sounds like a lot is remaining, but charging will take much more time where current is non-zero, leading to higher RMS current. I think this could pose trouble depending on how it is charged.

For instance, if you chose a 50Ω charging resistor, $$V_C = V_{IN}[1-e^{-t/RC} ]$$ $$t=-RC\cdot ln\frac{1-Vc}{V_{IN}}$$ $$t=-50Ω\cdot 215µF\cdot ln\frac{1-0V}{2kV}$$ $$t=-0.01075‬\cdot ln(0.0005)$$ $$t=-0.01075‬\cdot -3.30103$$ $$t=35.5 \text{ms (99% at 49ms)}$$ At charging \$t=0\$, 2kV is across 50.0029Ω = 40A

Resistor pulse rating: 2kV * 40A = 80kW!

Initial maximum theoretical inrush charging current = \$\frac{2kV}{2.9mΩ} = 690\text{kA}\$

To avoid pages of math and get a quick idea of the total average current, I came up with this:

LTspice simulation

Checking the datasheet, \$I_{MAX}\$ RMS has been exceeded by 117.61/60 = 1.96 times. Perhaps the values could be tweaked some, but this is worrisome. An alternative could be to use multiple caps and take turns firing them sequentially.

Needless to say, 2kV charged caps are extremely dangerous.