Electronic – How to successfully make a PCB at home

manufacturingpcb

I have tried several times, unsuccessfully, to manufacture a PCB at home. A lot of the other questions are about improving PCB performance and such, but I can rarely, if ever, even get the ink to adhere to the copper board. I even bought the special "blue" paper that I saw recommended several places.

What are some common gotchas that one might face when making a PCB? Specifically, I am having problems getting the ink to adhere to my board when I iron it. I have heard people briefly mention baking in the oven as an alternative.

Best Answer

I use a home-made UV exposure unit with transparencies printed on an inkjet printer and pre-coated boards, and get excellent results - 8 mil tracks if necessary. I can make a PCB in 30 minutes or so, not including drilling the holes.

Here's a photo of my UV exposure unit, it's made from MDF and strips of wood. A sheet of glass sits on the wood strips at the top, of course. I left space for a third tube. I use an exposure time of 11 minutes.