Electronic – Insulation resistance tester: orders of magnitude difference in measurement depending on connection polarity

insulationmeasurementresistance

https://youtu.be/eGjd7HoYyz8?t=115

The man on the video is measuring a transformer's insulation resistance, the resistance measurements are very different depending on how the meter is connected:

  1. When the positive lead of the meter is connected to the chassis of the transformer and the negative lead is connected to a low side winding the resistance measures as 30MOhm

  2. When the positive lead of the meter is connected to the low side winding and the negative lead is connected to the chassis the resistance measures as >1GOhm

The question is what is causing such a behavior of the tester.

Best Answer

It could be geometry (pointy things spray electrons when made negative), or the copper wire could have enough of a coating of copper oxide (a semiconductor) to be rectifying the leakage current through its insulation.

A typical gas-filled rectifying tube used a filament, but some were simply points opposite plates (similar to the field-emission cathodes that are still being experimented with), and still rectified. This would be consistent with the given results if the steel of the transformer had a rough surface compared to the copper wire, and was field-emitting at the high points.

Copper/copper oxide is a Schottky diode structure, and copper oxide was used for rectifiers in years past. The leakage of practical CuO rectifiers is relatively high in the reverse direction, so it took stacks of junctions in series, but the asymmetry in conduction was maybe 100:1 between forward and reverse bias.

A good strong screw or solder connection bypasses any oxide, but the varnished wire in a transformer hasn't any oxide-destroying properties.