Electronic – Low Pass Filter With Hall Effect and ADC Help

adccutoff frequencyintegrated-circuitlow passmicrocontroller

Background:

I am using the Allegro ACS758KCB-150U hall effect based current sensor, here is the datasheet, I am using it to measure current drawn by 24V motors, between about 20A – 130A. The reason I need to measure the current is to get a general trend of how hard the motors are working to accomplish there jobs, by measuring their current draw. I am using this ADC, but I would not be opposed to getting a different ADC or using a different type of sensor to measure the current. I would like to measure 10+ times a second.

My question:

On the datasheet for the current sensor on page 1 there is a diagram labeled Typical Application, it shows a low pass filter between VIOUT and GND. There is a resistor Rf which is later defined as greater than 4.7kohm, and a capacitor Cf that is not defined. How do I assign values to Rf and Cf to work for my application? If I need a different ADC what should I look for when selecting one?

Here is what I know in relation to my question:

I know the formula to find the cutoff frequency for a low pass filter, I haven't taken any college physics courses as I am only in high school, but I have taken calculus.

Thank you for any help,

Joel

Best Answer

The browser doesn't like that link to the datasheet, so I couldn't read it. Provide the link to just the PDF file, not a page with all kinds of fluff around it.

In any case, the reason for the low pass filter is that the motor current can have short term spikes and other noise, but what you care about is more of a recent "average", or more precisely, you care only about the low frequencies of the current signal. Since you only want readings at 10 Hz (a reasonable rate for looking at motor current), you should filter out frequencies above 5 Hz at least.

A simple way to accomplish this is with a R-C low pass filter:

The rolloff frequency of such a filter is

F = 1 / 2πRC

When R is in Ohms and C in Farads, then F is in Hz. In this example, the rolloff frequency is 4.4 Hz. That's the frequency at which it roughly starts to attenuate, with the attenuation being 3 dB at that point. Much below that frequency, the amplitude is unchanged. Much above that frequency and the amplitude falls off 6 dB per octave above the rolloff frequency, which is also the ratio of the rolloff frequency to the frequency being passed. For example, 100 Hz is 23 times the rolloff frequency, so this filter will attenuate a 100 Hz signal by 23 in voltage. If you stick in a 100 Hz at 10 V, you will get out a 100 Hz at 440 mV.

You also have to consider loading of the current sensor output and what maximum impedance the A/D input requires. The above is fine if the current sensor can drive a 1.2 kΩ load, and if the A/D is OK with its signal having 1.2 kΩ impedance. You can adjust this by changing the resistor but keeping the R*C product the same. For example, R1 = 12 kΩ and C1 = 3 µF would give you the same frequency response, load the current sensor output less, but also present a higher impedance signal to the A/D.