Electronic – Making 12V DC from 6V AC

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I've got a 1980 Honda XL 185s that has a 6 volt electrical system. The headlight uses a 6V AC, 30 watt bulb powered from the generator. The other lights (tail, blinkers) operate off of the 6 volt battery on 6 volt DC. I'm attempting to increase the intensity of the headlight in order to make it safe enough to ride at night. Presently the headlight is very dim anywhere near idle speed and just slightly dim at any other rpm.

I'm assuming that changing my 6V AC to 12V DC and then installing a manufactured 12V LED bulb will be easier than changing 6V AC to 6V DC and building my own 6V LED light.

I am also assuming that LED is my only option for a bulb, as I believe that I lose wattage in the step up or conversion of the power. Electricity is not my strongest subject, as you can see.

I'm open to suggestions if I'm going about this all wrong.

Best Answer

First when you rectify 6 V AC using full bridge rectifier, you'll get 8.4 V DC.

If you use doubling rectifier like those on images, you'll get about 16.8 V DC http://www.electronic-circuits-for-hobbyists.com/images/voltage-doubler-circuit-2-diode.JPG

If 16.8 V is too much then you can drop is somewhat using voltage regulator or so.

I even suggest you to use regulator to have constant brightness.

ADD

It is also good to use boost regulator like MC34063. Just follow its datasheet, while keeping in mind you'll need external transistor, diode and inductor rated not less than 10A. And do not forget rectifier before boost.

ADD2

There may be found that your generator cannot deliver enough power for normal 12 V bulb. In this case you'll have to get more powerful generator or try xenon or LED light.