Electronic – Making a low frequency inductor design

inductor

I'm trying to design a 16uH 50Arms 4kHz air core inductor.

At first it sounded nice and simple. I found this formula
L= (d^2 * n^2)/(18d+40l)

where:

L is inductance in micro Henrys,
d is coil diameter in inches,
l is coil length in inches, and
n is number of turns.

Everything seemed great. Then i came across that this formula is only used for radio frequency 1 – 30MHz or so.

How would i design an air core inductor at 4kHz?

Best Answer

The equation is probably OK lower frequencies

Suppose you have a 2 inch diameter, 6 inch long coil, with 33 loops. The first equation would predict an inductance of

\$L= \frac{d^2 \cdot n^2}{(18d+40l)}\$

\$L= \frac{2^2 \cdot 33^2}{18 \cdot 2 + 40 \cdot 6} \approx15.8 \mu H \$

Using the second formula, 2 inch diameter is about 0.0508 m (radius 0.0254 m) and 6 inch length is about 0.1524 m

\$L = \frac{\mu_0 \cdot N^2 \cdot A}{l} = \frac{4\pi 10^{-7} \cdot 33^2 \cdot \pi \cdot 0.0254^2}{0.1524} \approx 18.2 \mu H\$

How tight is your design tolerance? Do you need it to be really close to 16 uH? If so, you can tune it by stretching (lower) or compressing (higher) to the extent the wire is flexible. You can also increase effective inductance by adding a small capacitor in parallel.