Electronic – Not getting the expected output from the switching regulator

pcbvoltagevoltage-regulator

I am working on a project using a TPS54202H switching regulator.

The power supply is currently in 12V DC @ 60mA and am expecting a 5V output.

I followed the datasheet schematic but when I power it up I am receiving a square wave at the output that peaks at about 200-300mV. The square wave is telling me that there is some capacitor interference (I believe,) but I am not sure how to fix this.

I am currently stuck and not sure where to go from here.

Reference Design
Datasheet Reference Design

Schematic
Schematic Design

PCB Layout
PCB Layout

Output
Output

Components used:
L1
C4
C5 & C6
C7 & C8
C9

Best Answer

This converter has a constant peak inductor current of as much as 3.9A in normal operation.

Your inductor looks suspiciously small. Check the saturation current and/or substitute a Würth 7447714150 with 4.1A typical saturation current, as used in the evaluation board.

It will not fit your existing PCB layout. Probably nothing that will work will fit. Which is okay, since it needs significant improvement anyway.