Electronic – Replacing the 2N2222A with a high power transistor

transistors

I have a 2N2222A transistor that I use in a circuit coupled with an opamp. Its function is to act as a current booster.

The collector is always supplied with 12V and the emitter can be set anywhere between 0 – 8 V. I was not aware about overheating my transistor, and I believe I've burnt my transistor when I have a current of about 200mA passing through it, when the VC was 12V and VE about 6V.

I want to replace it with one that can handle the power yet not hinder performance. I am also willing to buy heat sinks for the packages.

The range of current I am expecting for this transistor to drive is anywhere between 0 and 300 mA.

I was thinking of this transistor with this heat sink.

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Best Answer

Specs:

Input: 12V 0~0.3A
Ouput: 0 to 8V 0~0.3A
Max Case temp rise: 40'C
Speed: not important
Heatsink: 24'C/W convection +X with thermal grease, insulator

Design:

Linear Loss 4V*0.3A = 1.2W
Est: 30'C/W * 1.2W= 36'C rise. OK
WIth 4V > Vce < 12V , the best choice for high hFE is a Darlington TO-220 with this heatsink.

MJD122-1 $0.90 (1) https://www.digikey.com/product-detail/en/stmicroelectronics/MJD122-1/497-16183-ND/3087726

For better linear operation with step load low overshoot, use BJT Op AMP not CMOS R2R type. Even a lowly uA741 would work or LM324. CMOS is prone to high step output overshoot and loads +stray capacitance stability yet C_load are reduced by hFE.

Rs = 1 Ohm means 300 mW dissipation when 100mV will do with 100mV/300mA = 1/3 Ohm or similar with 30 mW. Then change Gain ratio as required.

R6 is redundant relative to R7.

Accuracy depends on tolerance stack-up of all resistors.

For Short circuit protection choose 3V drop R on collector @ 400mA