Electronic – RFID protective case metal selection

electromagneticRFrfid

There are various RFID tags that are designed to work in close proximity to metal but generally they hope for free space or at least limited loading in close proximity.

As a work around for RFID tag sniffing various metallised wallets and card sleeves are available.

I am curious if anyone has insight into the best metal to select for making such a case?

Copper, aluminium, maybe gold and untarnished silver are good conductors. Mu-metal is a good magnetic field absorber. The MetGlas type materials have some funny characteristics and are used in fluxgate magnetometers and as far as I know the strange shop anti-theft tags with the two bits of foil inside.

Would the low frequency tags prefer a magnetic shield and the VHF and UHF tags prefer a conductive shield? Could or should one use both types to cover all of one's bases?

EDIT:
Personal privacy and bank card and passport sniffing are going to become more relevant in future. If I want to market protective wallets one day I would like to make them from the right stuff. Persons movements can be tracked, funds withdrawn and some of their identifying details may be visible to determined parties who are up to no good. Having a flexible shield is preferable but even a trustworthy hard case would be of use in many cases.

The Wallets would be like your everyday bill fold, bank card holder, purse or wallet. Basically any place that you might store your banking cards or card style biometric identity cards. A larger version that can hold passports and airline tickets would also be an option for travelers.

Best Answer

The first place to look would be the frequency of the RFID system that the system would block. If there is one frequency this may make things easier, if the blocking needs to happen for several cards this might make design more difficult.

Here is a list of some of the systems and their frequencies:

enter image description here Source: http://www.rfid-101.com/rfid-frequencies.htm

Now you want to build a faraday cage around the card to block any frequency from entering that area, a faraday cage works by conducting an electric field through the cage leaving the field in the middle at zero. Another thing to not is magnetic fields cannot be blocked, only attenuated, so if the RFID system only uses an inductive field, its best to stick with a magnetic attenuator like mu-metal. The field also can be attenuated by a material with a parameter called beta.

\$\Large{\delta = \frac{1}{\beta} = \sqrt{\frac{2}{\omega \mu \sigma}}}\$

Mu and sigma are values that are material parameters and can be looked up for most materials. With a higher skin depth you have less attenuation, so you want a material with a low skin depth that won't conduct far into the material a the RFID frequency you want to block. Here is an example of some materials and their skin depth:

enter image description here
Source: https://commons.wikimedia.org/wiki/File:Skin_depth_by_Zureks.png

Here is an example: If we had a card with an RFID signal of 433Mhz that needed to be blocked (attenuated) with an 410 steel as a material, the signal would only travel ~0.02mm so that would be the minimum amount of material to block the signal.

A low frequency signal of 125kHz would need more material or ~0.05mm.

Its important to note that a faraday cage with an opening is no longer a faraday cage, this makes it harder to analyze and would take a few pages a lot of EM theory to describe, so try and approximate a cage as close as possible with your design. My gut feeling is this won't matter much if you keep the opening small or extend and make the sleeve longer than the card.

Testing should be pretty simple if you got a card and a reader, build a sleeve out of the material and see if it can read it.