Electronic – Significantly reducing speed of single-phase AC motor

acmotormotor controller

I have a 1/3hp single-phase AC motor spinning my drill press. With the maximum reductions available through pulleys it still runs 10x too fast for one of my applications (i.e., the chuck turns at 360rpm and I need it around 30rpm).

I'd be happy to cut the output torque proportionately to the speed reduction, but I've been reading about this for hours and I can't even determine:

  1. For what types of small AC motors is sustainable speed reduction possible?
  2. By what means? Triac? PWM? VFD?
  3. To what extent? Is 10x speed reduction possible?

And then there's the problem that I can't even tell for sure what kind of AC motor I have. I can see that it has a 16µF (run?) capacitor bolted to its side. And here's a picture:

Drill press AC motor

I'm further bewildered because typical hacks for this problem involve hundreds of dollars in gearing or special motors. This entire drill press is $100, so I have a hard time believing there's not a sub-$100 solution. E.g., I'd be happy to replace the motor with one that runs on household current at something like 200rpm instead of this one's native ~1800rpm. But I haven't been able to find even that.

Am I missing some fundamental limitation to producing torque off of household AC at very low rotational speeds?

Best Answer

Voice of experience: Use a jackshaft and additional belts/pulleys, &/or change to a different motor (DC with DC speed controller or 3-phase + VFD (variable frequency drive) variable speed.) The DC motor and speed control can often be salvaged from a treadmill that someone gave up on using, for free.

The fundamental limitation of running induction motors slowly on household (60 cycle per second, 3600 cycles per minute) AC is that the motor type you have has 4 poles if it runs 1800 RPM - so you'd need 36 poles to turn 200 RPM on 60-cycle AC. That would be a very rare bird indeed. You're actually fortunate if your drill press motor is not 3600 RPM to start with...

The other limitations (which apply to "universal" motors that can more easily be speed controlled, but are terribly noisy by comparison)(and also to DC, and to a slightly smaller extent 3-phase + VFD) are terrible (worse than a linear reduction) torque, and poor cooling/overheating since the motor's (built-in) fans are not running at a reasonable speed to cool it.

You might find gearmotors (normal motor speed of 3600 or 1800 RPM and an attached reduction gear) that run that slowly, but you won't like the price, especially if you want much power/torque.

The initial cost of the drillpress you are starting from has little impact on the cost of doing non-standard things with it (and may make a more expensive model that has better features such as dual reduction or a wider reduction range already built in look less expensive in the end.) Then again, you may be starting with completely the wrong tool - metalworking lathes are not too hard to find used affordably in moderate sizes, and typically have a "back-gear" setup standard that offers very low speed and high torque. Good for coil-winding (at a guess since you don't say and this is EE.)