Electronic – Temperature Controlled Heat Generating Device (40-80 deg C)

heattemperaturethermal

I'm a physician doing benchtop experimentation. Background: Tissue is known to coagulate at 43 degrees celsius (CEM 43 thermal tissue damage index).

I'm seeking to find/build a temperature controlled heating device to induce various thermal injuries in explanted (ex vivo) tissue. I'll be measuring those changes at the surface level of the tissue using a fiberoptic temperature probe.

Specifically, I need the device to accurately generate heat (40-80 deg Celsius w/ increments of 1 degree celsius). Any ideas? I've explored modifying a soldering iron and heating up metal in water bath to specific temps.

Thanks in advance!

Best Answer

The temperature control is a well-trodden path. You need to have a sensor of adequate accuracy and a heater of appropriate power level and a temperature controller. I would suggest purchasing a Pt100 sensor (100 ohm platinum RTD), a cartridge heater and a commercial PID temperature controller.

Have a block of aluminum fabricated with cross holes for the sensor and the heater. Bury the sensor inside the block so the tip is many hole diameters in. You could use copper too, but the machinist will be less enthusiastic about the deep holes in copper. The idea is to make the plate thick enough and thermally conductive enough that it is effectively isothermal to the degree that you care.

The heater does not have to be very powerful for this application, maybe 100W.

For the best accuracy you will want to keep air currents off the surface of the plate, so a cover would be a good idea. Insulate the bottom of the plate and use stand-offs so that even if the heater stays on at 100% it cannot cause a fire.

This should cost maybe a few hundred dollars, more or less, depending on quality of control, sensor accuracy etc. and you should be able to hold the temperature steady to within a couple tenths of a Kelvin.

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