Electronic – Test current carrying capacity of conductor

currentcurrent measurement

For research purposes, I would like to determine how much current a conductor like a line of conductive ink would be able to carry. What is a good and safe way to test this?

Best Answer

You probably need to work out the maximum allowable current density in A/mm² of printed trace cross-section. This will give you a figure you can reuse in further calculations.

If faced with the problem I would try a few approaches:

  • Print multiple identical test samples.
  • Use a lab power supply and monitor and record the current as a function of voltage. This will give you a temperature coefficient of resistance which may also be useful.
  • Test to destruction, recording test conditions such as airflow, ambient temperature, lying on table or hanging in the air, face up / down, etc.

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Figure 1. Infrared thermal imaging cameras are used in industrial monitoring of electrical equipment. Source: Fluke.

  • If possible use an infrared thermal imaging camera to measure the temperature of the element or paper. Be careful to use the correct emissivity factor: shiny metals will have a low value so it may be advantageous to measure the temperature of the back-side of the paper which should have an emissivity value of around 0.95 which is the default for most IR instruments.