Electronic – TP4056 Output-Voltage too low when connected to Load

batteriesbattery-chargingbattery-operatedlithium ionlithium-poly

I am designing a battery powered Esp32 board for the Institute I am working at. I recently got my hands on the board and the battery charging circuit has an issue. The TP4056 that I used should deliver 4.2V on its output when no battery is connected. However when I connect it to the HT7333 3.3V Linear regulator which supplies the ESP, I get around 3.6V delivered to the Input of the Linear Regulator and both STDBY and CHRG LEDs of the TP4056 light up. I tried it with those popular tp4056 modules as well they show the same problem. However everything works fine when I supply the regulator with 4.2V from an external LAB-Bench power supply. What could could cause this? I sadly am not allowed to share the entire Schematic of the board, due to it being technically Institute property. But here are the parts concerning the problem.

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Any help or experience sharing would be much appriciated.

Best Answer

The battery voltage was too low because the system was pulling too little current. Which in itself wasnt the issue. When I checked the 3.3V output of the linear regulator I realized it was outputting 3.2V -3.3V which is sufficient to operate the ESP. The issue was that when a battery isn`t connected there is a parasitic AC influence from the USB port. Which expains why it worked right from the Lab-bench power supply. The issue was solved when I added two, 100uF capacitors to the 5V input and "4.2V" output. I hope this helps other people who are going through a similar proccess.