Electronic – What makes solder harden

soldering

Soldering wire is very soft and pliable, but solder on a circuit board is hard. Why? I haven't been able to find a definitive answer, but some ideas that come to mind are:

  • Some kind of chemical reaction that takes place when the solder is heated and then cools. If so, what is this reaction? Maybe with flux reacts somehow, but what about solder that doesn't have flux?

  • The solder wire is less dense, either through being hollow or having a flux core, making it seem easier to bend. This seems less likely, because tin whiskers seems much harder than solder wire despite being thinner.

Best Answer

@Kaz & @LongStrokinYerMomma are near to the right explanation.

When you talk about mechanical properties of a metal/alloy we have to consider lattice structures. And in this case not much chemical reaction is of our concern.

You see, two phenomena are responsible for this observation:

1. Re-crystallization

Ability of metal/alloy to be drawn into wire is called ductility. When solder wire's billet is drawn through various dies of reducing diameters - it undergoes a process called strain hardening which makes it more resilient (i.e. to bend repeatedly without fracturing easily) to shear/deforming forces as compared to the initial cubical billet of same alloy. Hence when you melt it, it loses strain hardening & undergoes re-crystallization which makes it appear more brittle.

2. Perfection of lattice structure

Diamond is the hardest material, not just because of its bonds but because of its perfect lattice structure. If you compare degree of perfection of lattices PER unit mass of a small cube, say 1mm3 & a large cube, say 20mm3 of chemically identical alloy/metal/mix, you will find the smaller cube to be more perfect hence stronger/harder than the larger cube, even though their chemical compositions are exactly same (this is what user @LongStrokinYerMomma pointed out in his Abstract from that paper)

To get a simpler everyday feel of it, think of breaking a stick, you can easily break a 2-feet long stick but not 10-cm long stick, yes in this case lever-action/torque-arm plays a role, but you get the idea.


Your logic:

The solder wire is less dense, either through being hollow or having a flux core, making it seem easier to bend. This seems less likely, because tin whiskers seems much harder than solder wire despite being thinner.

is perfectly valid, it partly explains why soldering wire is pliable. But note that the assertion Solder on a circuit board is just as soft as the wire solder it came from is definitely incorrect.