Explanation of structure and function of a safety relay

relaysafetyswitches

I am reading a safety guide from Pilz. This guide contain a chapter about safety relays.

A circuit given in this guide is given below:

Safety relay Structure

Functional Safety Relay

I know the purpose of all switches and buttons defined in it. But I am unable to understand the circuit completely.

How does it working, and how does the short circuit occur?

What I understand is that positive-guided always wants its switches to be open, but it gets closed for some reason (I don't know which,) and as a result a short-circuit occurs. But I am not sure.

Best Answer

The Pilz unit, being referred to, is known as an 'E-stop safety relay'.

At the outset, the E-stop relay circuit comprised a relay controlled by an 'E-stop' push button switch and a 'Start' push button switch. It was generally referred to as the 'Control On' circuit.

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This circuit could fail, should the 'NC' contact of the E-stop push button switch get stuck. Hence it was supplemented by a second 'NC' contact in series. It could also fail, should the 'NO' contact of the E-stop relay get stuck. So a second relay was added, with it's 'NO' contact wired in series with the first one. The resulting circuit was fail-safe but the fault could remain unnoticed. Hence the third relay was added to monitor the other two and prevent their subsequent turn-on.

The 'NO' contacts of the first two relays, wired in series with the 'NC' contact of the third one, ensured E-stop of the machine and prevented subsequent restart in case of a fault (with the status of the third relay also being monitored).

This dual-redundant circuit is the basis of the Pilz E-stop safety relay.

It is also used to render fail-safe functioning of machine guards, light curtains, motor clutch / brake units etc.

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