High Cell Count LiPo Balancer/Charger

balancingchargerlipo

How would I go about balance charging either 100 or 75 lipo cells?

This is a very serious question by the way, it's for an electric vehicle and we use either 75 or 100 cells at a go and currently balance them 6 at a time… very time consuming.

Why couldn't we charge them with 100 single cell chargers?
Surely they would then all be at the same voltage and therefore "balanced"?

EDIT:

There are 25 cells in series that make a box and 4 boxes in parallel to make the total.

Best Answer

The cell balancing is performed by a specific circuit a BMS (battery management circuit). Balancing allow to protect a lowest cells from venting and thermal runway. Your configuration is 25S4P, so using a BMS to control current and voltage is the best solution. If you use 100 single cell charger, it will be difficult to control them, since they have different Stat of charge, so the weakest will be rapidly damaged.

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