How to select diodes for battery charger repair

amperagebattery-chargingdiodes

I have an old vintage 1980's Sears battery charger that has two blown diodes. I wish to repair this charger and make it live again.

I would like to know how to determine what value of diode should be used.

I will say the obvious answer would be to just read the type number from the old ones and buy that model and install them. I WISH I could. I don't know why but when these things went they exploded the centers between the cathode and the anode was gone and there was a nice larg gap between the two. It's as if an EM pulse hit it.

Anyway, what I am having trouble with is, how do I select the correct diode?

I know that this charger is rated for 6-12 volt at 6 amperes. The diodes were fastened to two separate leads direct from the main transformer to the metal housing that the transformer is attached to.

I have tried to look up this information and have came up short on the whole answer.

I only find information about the voltage and not the amperage.

If I am recalling correctly some have said for the voltage selection you take the required through voltage and add 10V above the desired point and that's your value. Is this correct?

When it comes to the amperage I have found nothing. Any insight to this would be great.

Best Answer

Some how I missed where you wrote that the charger was rated for six amperes.

That's the answer to your question.

You need diodes rated for at least 6 amperes. Anything above 6 amperes is good. If you have doubts, look at the "ampere" scale on the charger and use diodes rated for the maximum current the meter can display.

There are 10 ampere diodes available from various places that should do just fine.

I find 10A10 diodes cheap on non-specialist sites. They are rated 1000 volts and 10 amperes.

You might also consider replacing all the diodes with a bridge (something like an NTE5322, 25A 200V) that you can screw to a metal part of the charger housing. The advantage is that the metal helps keep the diodes cool so they last longer.


Some of the switchable 6/12V chargers worked by switching from full bridge (12V) to half bridge (6V.) That may make it more complicated to use a bridge rectifier in a single package like the NTE5322.