Knife Blade On/Off Switch for an A/C circuit

acswitches

I'd like to build a fun audio amp. Its a blue tooth module, so there are no controls. I just want a simple on/off switch. This amp is to be used in a workshop, and because I live in Las Vegas (where it gets quite hot in the summer) I don't want to leave the power supply engaged all the time. I'm not all that worried about speaker pop on startup. I'd like to shut off power upstream of the switching power supply. I was considering using this switch, Knife Blade Switch just because it looks cool. I intend to use it in this circuitSimple Audio Amplifier with A/C Power Cord

What I'm not clear about is safety using this switch. I'm guessing the power supply output is approx 2 or 3 amps at 14v. I don't know the input power ratings. I'm thinking worst case is that somebody might bridge the open knife blade to blade seat with a sweaty hand?

The parts aren't all on hand yet, so I don't know the actual operating current in a single leg of that A/C circuit.

The other option is to use a double pole, single throw switch of the same design, to shut off both legs of the 120v wiring, but that seems much more dangerous to me. Somebody could bridge the 120v terminals on the hot side of the switch. (In fact, why do they even make a double pole single throw switch like that? That just seems unsafe.)

Note: the intent here is that this amp assembly hangs on the wall, about ten feet from the door of the shop. I am not worried about tossing a tool on the workbench and having that short out the switch. I am not worried about hitting the switch with my hands when I enter the dark shop (while trying to find the light switch)

Your thoughts here? Is this crazy unsafe?

Best Answer

Exposed 110V is a horrible idea and very unsafe. Never do this.

14V is going to be generally safe in the dry conditions: for example, UL 1310 "Safety Requirements for Class 2 Power Units" requires "A maximum potential of 42.4 Vac peak / 60 Vdc for exposed wires / terminals." I personally would not go above 24V DC.

A separate issue is temperature: an incompletely closed switch may heat up so much as to cause a burn. This depends on the design of the switch and on maximum current consumption -- you mention "2-3A" which is not much; moreover, this is likely a peak current, not continuous. Also, a lot of bluetooth receivers reset if the power is too low, and this causes their current consumption to be reduced.

Yet another thing is a damage to amplifier. Someone walking on a dry carpet can have few thousands volts of static electricity and all of this will go to your amplifier's power input if they touch the metal part. You will likely be fine if you use automotive grade parts -- they are usually designed to withstand this.

The biggest practical danger with that switch is the accidental short circuit. You really want to make sure that the switch is the only exposed metal part of this circuit. Otherwise, if someone shorts the switch directly to the other transformer leg, the transformer will be overloaded and may get damaged; also the object that shorted the circuit may get very hot thus presenting the burn hazard.