Switch inductive load: relay instead of switch

inductive

I have a transformer based AC fan regulator with five output steps. The regulator has a manual rotary switch (5 steps) which selects different windings on the secondary coil to give different output voltage (240-120V). I would like to replace the switch with something I can interface from a microcontroller.

Can I assume the regulator already contains circuitry to handle the inductive load discharges while breaking current, so it should be safe to simply put in a relay (one relay for each output step) instead of a switch? Or is a relay more sensitive to voltage spikes than a manual switch, so I would need some extra protection?

Best Answer

If you put the relay contacts in parallel with the switch contacts, they will have whatever protection the existing circuit provides. But you should inspect the existing circuit to ensure for yourself that it really does have protection.

That said, putting five relays on those taps is almost certainly a REALLY BAD IDEA. A rotary switch is guaranteed to select only one transformer tap at a time. You have no such guarantee with five separate relays controlled by microcontroller... it is highly likely you'll end up turning two relays on at once, which will present a short circuit between two taps of the transformer, and result in a fiery demise.

So... don't do that please!