I have a portable clock radio that uses two 1.5v batteries, [3v total, obviously], & has an optional 3v, 300ma, [center pin -], DC adapter input on the side. I found a 3.7v, 340ma DC adapter at a thrift store, & would like to know if that difference would harm the unit. I think the 340ma part is ok, as that's just the maximum output rating for the current load on the adapter, but the 3.7v part is what concerns me. Any input would appreciated.
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That's pretty normal, as it's not regulated. Voltage drops when load rises.
Probably just blows fuse, but I think more likely works just fine.
If power supply would be 26V regulated output, then it would be problem, probably.
Many devices tolerate much larger voltages, for example 12V laptop is fine with 16V supply.
Short: Add a 1 ohm resistor in series with the transformer :-).
Longer:
A "perfect" transformer and 'perfect" capacitor will have infinite current spikes, as I know you realise.
While real world results will vary with transformer maker's 'ethos and philosophy', the real world experience is that you wil usually get superior results by adding a small "conduction angle spreading resistor" in series with the transformer winding feed to the capacitors. This is counter intuitive to what you may expect from an efficiency point of view and is often not done in practice. Theoretical calculation of the effect of such a resistor is surprisingly annoying but simulation will show the effects instantly.
Given that the mean DC level under load is 0.7071 ( = sqrt(2) ) of V peak, you have quite a lot of headroom to work with and can afford a modest amount of drop in the series resistance. There are several scondary effects which may be useful depending on environment. Spreading the conduction angle improves the power factor of the otherwise very peaked load - but probably not enough to make a difference in meeting or failing formal power factor requirements. Sometimes more importantly, spreading the conduction angle greatly reduces peak loads on the diodes and reduces EMC issues (ie less radiated electromagnetic noise) - probably not an intuitive effect of adding a few ohms of series resistance.
Lets have a play with some figures:
You have 15 VAC secondary voltage and are aiming at 12VDC at 2A.
Assume for now that about 15VDC minimum on the filter caps is acceptable 9giving the regulator 3V headroom minimum).
Vpeak is 15 x 1.414 = 21.2 V
Load power is VI = 12 x 2 = 24 Watts.
If you managed to filter this well enough to achieve say about 20VDC on the cap you would dissipate Vdrop x I = (20-12)x 2 = 16 Watts in the regulator and "as a bonus" achieve massive ripple CURRENT in the caps but little ripple VOLTAGE. This does not seem like a marvellous idea :-).
If you can manage to spread conduction over 25% of the voltage cycle you will get mean current during conduction down to 4 x Iavg = 8A.
Assuming 21V peak, 25% conduction occurs at about 19V transformer output, and a very useful 50% conduction happens at just under 15V. See graph below.
This suggests that inserting even one ohm series resistance is going to have a substantial effect. If the 8A mean that is required for 25% conduction is dropped across 1 ohm the 8 volt voltage drop is going to ensure that the 8A does not happen (as 21-8 = 13V which is lower than the 15V DC target this was based on).
If 50% conduction occurs then mean current during this period will be 4A and mean drop across 1 ohm would be 4V so this may be "about right" as if the filter cap was at about 15V you'd get (21-15)/1 = 6A peak at waveform peak - and as the cap will have "rippled up" in voltage by then you'll get less than 6A). And so on.
Yes, you can analytically work out what happens. But, just put 1 ohm in the simulator and see what happens.
This has the effect of putting MORE ripple voltage on the capacitor(s), LESS ripple current, less regulator losses and less transformer losses, less diode EMI.
The series resistnce could be in the transformer but then addes to heat generatoion inside a relatively costly component where you'd rather be trying to optimise power transfer rather than heat loss. A 5 Watt 1 ohm resistor will probably work OK here. 10W would be safer due to peaks. eg 4A at 50% = I^2R x 50% = 15=6W x 0.4 = 8W BUT waveform is complex so actual heating needs to be calculated.
Note that in many cases the ripple current rating of two capacitors is superior to that of a single capacitor of equal total capacitance.
Use 105C (or better) caps as a matter of course in this sort of application. 2000 hours+ a good idea. Cap life ~~~ 2^((Trated-tactual)/10) x Rated_life
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Best Answer
It would depend on the radio itself. 3.7v might not seem like alot, but it's a 25% difference, but you never know how tolerant the circuit inside would be to higher voltages.
Additionally, your adaptor might be a cheaply regulated one. It might only provide the rated voltage, at near the rate current draw.
If you can open it up, you could see if it has an internal regulator, but a 3v circuit on a cheap device, it would probably only have a diode or resistor.
Is the new adaptor also center pin Negative? The standard is normally center pin positive (have not seen any center pin negative power supplies in a decade, but they are not rare either). Having the wrong polarity would definitely cause problems.
As you stated, yes, the current rating is okay, because that is it's maximum output capacity. The radio will only draw as much as it needs/was designed for, and undoubtedly, it will draw less than the 300ma it lists (design tolerances).
(Personally, I have and would use such a minimally different wall wart. But it's not recommended, and only done it knowing that it could possibly damage the device. If you arn't willing to replace it if it breaks, don't do it).