Drop Voltage using Resistor: is it practical

resistors

I should probably say that this a basic question, I don't know much about this stuff, please don't be too hard on me.

Ok so I kind of thought it would be fun if I could light up 12V halogen lamps using 220V power supply, so I did a few calculations:
The bulb is rated at 60W, so according to P=VI, it should draw 5A current. Now since the input voltage is 220V and I need 12V, the voltage drop across the resistor will have to be 220-12=208V. The bulb draws 5A current so according to R=V/I, so I would need a 41.6 Ohm resistor, say approx. 40 Ohm.

I wanted to ask if my calculations are correct and if it is indeed safe and practical to drop voltage using resistors. I would also like some details on what kind of resistor I should use. Thanks.

Best Answer

Your calculation is correct, however you also have to consider the power rating of the resistor.

Power is \$I^2 \cdot R\$ which is 1040W. That's a physically huge and expensive resistor and your circuit would be wasting 95% of the energy that you put in before it even gets to the bulb.

Here's a typical resistor style capable of that level of power dissipation:

enter image description here

It's 300mm long, 60mm in diameter and costs more than $40 US.

Would it ever make sense? Possibly- if you needed a 1kW heater for some reason as well as the lamp then it could conceivably.

Another consideration is that the socket of the halogen lamp may not be designed to keep fingers away from the supply. No big deal with 12V- it's pretty hard to electrocute a human with 12V, but 220V mains could be lethal. Most approaches to supplying low voltage lamps provide galvanic isolation which protects the user.

A better choice would be a 220:12 transformer or an 'electronic transformer' which uses switching power supply techniques to reduce the voltage.

Electronic transformer:

enter image description here

For a hobbyist, an old PC power supply could provide regulated 12V at 5A without breaking a sweat and it should be completely safe. See articles on the internet on how to get it to turn on (you may have add a dummy load). It provides DC rather than AC, however halogen bulbs of that voltage and power don't care much- the life may be slightly reduced on DC.