Electrical – I have a Transformer Core – need help with winding/calculation

transformer

I have a microwave oven transformer which i had damaged in the process of removing the high voltage secondary. I will be using this for spot welding 18650 cells. I have all the required figures

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I wish to know if change the wire gauge would affect the current output in the secondary. I need the max current output.

As far as I understand the heat loss and resistance depends on the primary winding gauge and the current draw in the secondary depends on the width of the cemetery core and the gauge of the secondary winding, correct ?

With that said 22AWG would be a little less thereby creating more heat in the primary but would help adding more turns on the secondary thereby increasing current draw

Link to MOT dimensions

Best Answer

For the given core size, you have the nominal power. Compute the primary winding turns with respect on required flux density. The primary cross section is defined with primary nominal current. For secondary compute the the turns using ratio formula Ns/Np=Vs/Vp. Use secondary wire thickness with respect of nominal secondary current and/or check that the window is completely filled.