Electrical – NiMh switch-mode charger for 6-cell NiMh

chargernimh

I've built a charger for my batter (NiMh 6-cell 7.2v) using MAX712 IC.

The problem I'm facing is that it's in a linear mode which requires either a huge heatsink or a heatsink with a fan (9W). See my previous question – MAX712 charging circuit – diode gets too hot

The charger has to be a part of a robot, so size does matter.

I was looking at using MAX712 in switch-mode, which is possible, but requires substantial work:
https://www.maximintegrated.com/en/app-notes/index.mvp/id/4496

Someone suggested to use DS2715 instead which is switch-mode natively.
This charger uses temperature change (Dt/dt) for detecting charge termination instead of voltage drop that MAX712 uses. My battery doesn't have a thermistor built-in.

So my questions:
1. Can I just glue thermistor on top of the battery pack so it would allow me to use DS2715?
2. What is a better method – voltage drop detection or temperature change (Dt/dt)?
3. Any other battery charging ICs I should consider?

Cheers,
Leonti

Best Answer

Any other battery charging ICs I should consider?

This one is worth a look. I'm not saying it is better, it is a switcher and appears simple.

The TI BQ24115 appears to be capable and not too complex with minimal external components given the feature set.

For NiMH you would need the "System-Controlled" (i.e. host controller) version. It cannot do NiMH as a stand alone charger.

  • Integrated Power FET
  • Thermal Pad
  • 2A @ Up to 15.5V (Vin(max)=20V)
  • Built in Battery Detection
  • LED Drivers for Status Indication or Host communication
  • 1.1Mhz fixed switching with 0-100% duty cycle
  • Precharge and Fast-Charge Control
  • Charge Termination and Safety Timers

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