Electronic – fool device that lipo battery is connected

batterieschargehackinglipo

I want to hack my portable device, so that it does not use lipo battery anymore. I want to have it using just external power supply (don't ask for reasons).

Unfortunately after disassembling the device and removing lipo battery, the device does not work anymore. When connected to 5V DC the red led flashes, as if it was to inform me that lipo battery is dead.

No other functionality of the device is working.

That bring me to the question: What is the best way of fooling device that lipo battery is connected? The device obviously wants to charge the battery if it has low voltage.

My ideas so far are:

  1. connect 4.2V DC directly to the place where battery was connected (how to get 4.2V, having 5V (USB) as input voltage)

  2. be brave and connect 5V and hope that internal voltage regulator will not blow up and that none of the red-flashing-diode fail safe will not kick in.

  3. ???

Thanks,
G

Best Answer

A Simple Success

I just cobbled together some parts on my bench and fooled a TP4056 LiPo charger into thinking there was a battery connected:

Fake LiPo

On a TP4056 LiPo charger IC (cheap in China), I connected two LEDs (D1, red, Vf=1.76V and D2, yellow, Vf=1.82V) in series with R2, a 22Ω current limiting resistor. R1 = 12kΩ programs the charge current to 100mA.

This made the charge IC happy; it is sitting on my bench and its output "charge" voltage is at 4.15V. It is working fine without (additional) load, as well as with ~100mA load (36Ω through 3.3V buck converter).

Caution

This will probably not work for all charge ICs. Many ICs will include protection logic which might get upset with your fake battery.

For example, some other hardware here uses a LTC4081 combined LiPo charger and buck converter IC. Even without a connected battery, all seems to be fine initially. After 4 hours the LTC4081 decides that no rising battery voltage can only mean defective battery, and disconnects power.