Electronic – Hexagonal magnet wire for lower volume

motortransformerwire

Would there be any advantages to having magnet wire with a square or hexagonal cross section? Could this allow stronger or more tightly coupled magnetic fields in electrical motors or transformers?

Best Answer

Yes. Square wire is available in the sizes for which it has sufficient advantage to be worthwhile. I believe that flat rectangular strap is also used in some situations. Search wire manufacturer's web sites to se what is available.

Here is a picture of square wire in a motor or generator rotor:

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