Electronic – High current linear PSU capacitor requirements

capacitorpowerpower supply

Electrolytic caps have rated max ripple current (usually about 2A or so, even the "low ESR" ones). So, if I want to build a high current power supply (say 100A at 12V), I should use a lot of capacitors (more than 50 caps 2A each) in parallel so as not to overload the capacitors. Is this correct?

Does this only apply to the mains frequency power supplies? I have not seen a PC power supply that uses enough caps to satisfy the current requirement.

I want to build a simple unregulated power supply – just a transformer, bridge rectifier and smoothing caps if it turns out that this is cheaper than buying a (good) ATX or similar PSU.

Best Answer

To answer in your question about the “PC power supply”. Briefly the switching mode ps does not have a good transient response in load changes and also they are generates lot of EMI. So you can not use in ,lets say, inductance dominated loads or in high end audio applications. It is common practice to banking (parallelize) capacitors, since this allows to sum their capacity as well as reduce their series resistance. So we can handle bigger currents with less dissipation and heating, since ripple current per microfarad is often increased by reducing capacitor sizes. Regarding max ripple current, do not forget to include the "ripple current multiplier" given at the operating temperature, an d also keep in mind that temperature of the capacitor core is hotter 3~5 oC /watt of ripple power compared with the case temperature. Usual heat dissipation factor is 0,00093W/oC/cm^2. So in a 4700μF/35V capacitor, a 10oC temperature rise limits the current to 2A In case of capacitors banking, main task is to keep them in low temperature (i.e do not place close to high heat generated or dissipated components, or use forced cooling methods) Bonding each cap even with hot glue to a cooler base helps allot. Also protect capacitors from high frequencies (i.e using of very fast and exceptionally soft recovery power diodes, or RC snubers) since elcap does not respond well in hf and ESR decrease more than twice at resonance. The type of capacitors that you have (temperature rating as well as geometrical size) plays important role to the dissipation factor (or tanδ) stated in data sheets (there is also a temperature and frequency derating). For banking we often use large diameter and short length capacitors. My experience limits to 20x1000μF/35V bank, but your is 50x4700μF.... Assume that your capacitors are uniform, or if you mix them keep in mind that each capacitor have a different discharging time. As already stated above, rectifier bridge plus heatsink sizing should carefully design because on this VA rates, the equivalent series resistance of transformer it is very low and now comparable to the total capacitor ESR. So it is very possible to need an external power resistor.

Regarding the comparison cost of the two: do you have price of a good torroidal transformer 2500VA that you need?