Electronic – Hot air rework temperature to avoid solder melt on opposite end

bgahot-airreworksurface-mount

When removing/replacing chips. Is it safer to use little to no air flow but higher temp heat or lower heat with more airflow?

My hot air station is a model 852d+ with a max temp setting of 500c and max airflow temp of 8.

I was testing melting a ball of lead free solder with a 4mm tip and at 365c 1 air flow speed it melts in 20 seconds. At 340c 4 air speed it melts same amount of time but not sure if more air speed is dangerous for near by components or components on the underside of the board.

Is the goal to remove chip as quickly as possible or at a slower time? I'm working on small mobile device boards that don't require a preheater.

I've ran into issues before while practicing where components underneath on opposite end of the board suffered from the heat causing shorts under the bgas.

Best Answer

I know this answer is a bit late ;>) but hopefully it will help others who search for something similar...

The goal when manually reworking circuit boards is to apply the right amount of heat. If there are lots of adjacent SMD passives, especially in smaller 01005 packages, then lower air flow is preferred otherwise you will have a mess on your hands. However, if you have to deal with a larger IC or a large ground plane, then more airflow will certainly help. Personally, I primarily use 360-380C with low airflow.

If you leave the heat on too long, eventually the circuit board will get hot enough to melt solder way beyond the area you are reworking and that will cause all kinds of damage. If you are seeing components being affected on the opposite side of the board, then you are applying too much heat.