Electronic – How to connect very fine wire (0.005″) to a PCB

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Let's say I have very fine gauge wire of 0.005" (0.127 mm) diameter.

This wire is completely exposed (i.e. no insulation). What are available methods for terminating this to a PCB? Searching through Digikey and Mouser, the smallest gauge terminal blocks I could find were only 30AWG.

I'm thinking that there must be some type of PCB 'post' in which I could wrap the wire around to make the termination. I'm thinking something like this exists, but my searches yield no results.

Any thoughts?

Best Answer

No reason you can't use a standard header pin, or a wire wrap pin, wrap it around then solder.

Alternatively, a copper landing/square/point can be used.

Often small gauge wire is soldered to test points for debugging or hacking purposes, and that's essentially what you'd be doing.

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