Electronic – How to this circuit become more robust

circuit analysisled

I have been working with LED lately and I encountered the following circuit.

schematic

simulate this circuit – Schematic created using CircuitLab

  • The bridge is DB107S 1A 1000V.
  • The LED work at 60mA, 3-3,4 Vf.
  • The board is connected to mains power with 230rms @ 50Hz.

The problem is that sometimes the LED's are getting cooked.
I believe that this is caused by voltage spikes that pass in the system since it does not have a low pass filter (RC) in the input.

Any thoughts or suggestions on how to identify the problem?

EDIT: The LEDs are 54 in total and not 27 as my first schematic shown.

Best Answer

1) LED lifetime is related to thermal, the higher the temperature the shorter the life. Make your LED's happy by giving them less current and/or cool them off.

2) If your worried about voltage spikes, then find a zener diode and clamp the voltage across C4. Make sure the zener is going to be able to handle the spike and not blow up.

3) If your LED's have significant voltage drop differences (some have a 3.3V drop, and some have a 3.6V drop) some of them could be dissipating much more power than others. If this is happening, you will have to match them.