My motor-scooter has a built in radio, with a small speak either side of the front panel, below the handlebars. It's a JonWay, i.e. cheap Chinese, so I suspect the radio is more suited to developing countries where helmets are not yet mandatory.
For me to listen while wearing a helmet, I need zero traffic, or a headphone jack, and I'd like to do the jack myself. I may not find the radio board without too much dismantling, but the speakers are very accessible, so I may have to grab my input signal directly from them.
My electronics knowledge has all but evaporated after 15 years of non-use, so all I can start with is that I'll need a high impedance input, to make the increased load on the amp negligible, and my own power amp stage. Where do I go from here? I would like to do a rough design myself, maybe make the amp component a kit, but nothing ready made.
Best Answer
Don't worry about the input impedance of the stage. Even a low 1 kΩ impedance will only decrease the load from 8 Ω to 7.94 Ω. A more typical 10 kΩ will be invisible to the power amplifier.
Power amp for driving headphones is pretty easy. In fact, you could just do it all in one stage. See the CMoy amp for a popular and simple design:
If your headphone amp will be battery-powered and mono, just connect the input of this schematic to the red wire of the speaker, and the ground to the black wire.
If you want to run stereo, or power it from the same supply so you don't need batteries, then you need to check whether the speakers are driven bridged or not. With a signal coming through them, you should always see an AC voltage between the two terminals of a speaker (to make sure you're measuring right). Then check if there's also a voltage between each terminal and ground. If there is, then it's bridged. If one wire has zero volts to ground, then it's ground. You can make sure with a resistance check.
If it's not bridged, then you can just do the same thing with two amps.
If it is bridged, you can't use that circuit. You don't want to short the active speaker outputs to ground or short the left and right outputs to each other. So you'd need to build a diff amp for each input stage, and connect ground to ground, V1 to one speaker wire (red), and V2 to the other (black):
Then Vout of this circuit connects to Vin of the previous headphone amplifier circuit.
If the speakers are driven class D, you might need additional filtering, but probably not.