Electronic – Question about transformer design

pcbpower supplyswitch-mode-power-supplytransformer

I want to use a transformer to convert AC voltage. Input is 220V AC at 50 Hz and output is, for example, 5V 30mA AC.

Many people told me, this transformer will be huge because the mains frequency is low. But, I still have no idea, how big it will be. (BTW, 50Hz main Frequency is so low, I am not sure if the transformer could magnetize…, maybe need big Fe core…)

For my converting requirement, and take Piezo transformer or any other high-advanced transformer design (like pcb stack twisting transformer) for example (smaller, better). How large it will be? Suprise me.

(I have no idea about the transformer design, I mean, how thick the conventional coil wire, etc. I just know the basic equations Vin x Iin = Vout x I out… some text book stuff, no experimental experience.)

How do I determine which core size is appropriate and how many windings of what type of wire I am supposed to use for primary and secondary?

Best Answer

For the power level you need, the transformer can be small, here is an example part (yours would be the smallest, datasheet here with dimensions):

230V to 5V transformer

You'll note it says 2 x 5V for the secondary, but you only have to use one of the secondary windings.

For a switching supply, here is a small module that takes 85V-265V and outputs 5VDC, the dimensions are 26.7mm by 31.7mm:

Switching Module

Here is an example schematic, based on a teardown of the iPhone charger:

iPhone charger

The above came from this site.