Electronic – the easiest way to increase the Voltage output of this power supply

power supply

I have this power supply which is part of an energy meter design already on PCB, and undergoing some tests. It passed all tests except the one that requires it to run at 60% or rated voltage, 240V, which gives us 144V
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The AC supplies 240, the transformer output gives 6V, and the LDO gives me 3.3V.
HOwever, at 144V, the input of the LDO is just about 3V, giving me no output.

I want to know the easiest way to make this work.

Thanks.

Best Answer

The 60 % seems an unnecessarily severe requirement, given that mains voltage has a tolerance of only 10 %.

You can place the secondary windings in series instead of parallel, but the power supply will become very inefficient: 12.6 V AC rectified gives maximum 17.6 V DC, then the efficiency of a linear regulator is 3.3 V/ 17.6 V = 19 %. At 100 mA load the NCP1117 will dissipate 1.5 W.

If you do want to have 3.3 V in a relatively efficient way at a wide input voltage range you can use a switching power supply like this one by Recom. Input voltage range is 90 V to 277 V. This is for 1W or 2 W, but other modules with higher power outputs are available .