Electronic – Why do lead-acid batteries fail after about five years of operation

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I had some time ago a failure in the batteries of my UPS. The UPS periodically performs a self-test of the battery, and it failed, causing all the computers behind the UPS to shut down. The batteries were gel cells, and failed five years after I purchased them.

What is the physical/chemical reason for the batteries failing after about five years of operation? I do understand that lead-acid batteries suffer from sulfation if not kept continuously full, but in this application they were continuously full and in fact never saw a full discharge cycle.

I have adjusted the float charging voltage to be 13.65 V. Is the float charging voltage incorrect, as the batteries failed? According to Wikipedia, starting batteries suffer early damage if kept in continuous charge due to corrosion, but these are not starting batteries.

Best Answer

Monitoring specific gravity and electrolyte levels can lead to longer life with periodic full equalization charging. Pulse charging can also reduce sulphation rate but not replace need to periodically equalize cells with full charge voltage. ( e.g. every 6 mos) Ambient temperature rise greatly accelerates sulphation.

https://googlegalaxychemistry.blogspot.ca/2017/03/leadacid-battery-preventive-maintenance.html#content

http://batteryuniversity.com/learn/archive/can_the_lead_acid_battery_compete_in_modern_times