Electronic – wrong with the guitar amp

amplifieranalogaudioguitar-pedal

I found this 1W guitar amp design on the Internet:

http://www.diale.org/punch.html

schematic

And I am trying to build it on the protoboard. I could not find the IC TDA7052, instead I've got the a TDA7052B. According to the datasheet, the difference is that it has one extra pin for volume control (pin 4), which I connected to an 1M potentiometer, like this (and I am hoping that wire below is ground):

volume

I am using a 12V DC input.

Now, I can't see the difference of what I have built and the schematics, but clearly there is something wrong. The speaker output on open circuit is about 12V when volume potentiometer is at maximum, with no input. First that I believe that the mean DC voltage should be around 0, otherwise it will have a constant current drain. Second that, according to my calculations, to have a 1W power output at the 8 Ohm speaker, the peak tension must be at most 4 / sqrt(2) = 2.83 V. At the measured 12V, the power would be much greater. Indeed, if I turn it on, the IC will quickly get too hot. If place 270 Ohm resistance between the speaker outputs, it will get too hot, instead.

Here it is:
protoboard

For someone with more experience in analog electronics, it should be obvious what is wrong. Can you please help me?

Best Answer

You have a number of problems that I can see.

First, your grounds. You must learn that solderless breadboards, while convenient, are very bad for audio work. Using as short a jumper as possible (like, about 1/2 inch) connect pins 3 and 6. Then use a somewhat longer jumper to connect pin 6 to ground. Better yet, use 2 in parallel. Also, tie your buffer grounds to pin 3, not to the ground strip on your breadboard.

Next, decoupling. Connect your 0.1 and 220 \$ \mu {F} \$ capacitors directly from pin 1 to pin 6. Do not use these long wires, especially for the 0.1 \$ \mu {F} \$.

Third, your input AC coupling, C1. Do not use an electrolytic for this. Get a non-polarized 1 \$ \mu {F} \$.

Fourth. With no signal in, measure between pins 2 and 3. It should be zero. If not, figure out why your input buffer is messed up.

Fifth. Be aware that this is not a single-ended amplifier. That is, it does not have one side of the speaker grounded while the other varies. BOTH outputs will change with signal changes. In general, with zero input and a 12 volt supply, both outputs should be at 6 volts.

Sixth. Your voltage calculation is only partly correct. It calculates the RMS voltage to produce 1 watt RMS into 8 ohms. However, the actual swing must be multiplied by 1.414 to find the peak voltage, since for a sine wave of amplitude A, the RMS is \$ \frac{A}{\sqrt{2}} \$.

Finally, be aware that, since you are running 8 ohms/12 volts, your chip will run hot.