How to break out SMD chips in-circuit

breakoutmeasurementprototypingsurface-mount

For a current project I am attempting to amplify and cross-wire the signals from the address pins of SMD RAM chips. Basically this means I am trying to break out the pins of a SMD chip, similar to how one would do with a SMD breakout board for prototyping, except in this case the SMD chip is soldered and operational in-circuit. I want to be able to measure the signals and interconnect them in a stable way — at the moment I am soldering magnet wire to the individual pins and it is incredibly fragile and the soldering itself immensely difficult.

The chips I am attempting to break out are in a 0.8mm pitch 50pin TSOP II package (see attached image). Perhaps there is a custom option? Or some other clever solution?

Your thoughts and suggestions are very appreciated.

TSOP II 50 pin 0.8mm pitch DRAM chips

Best Answer

Depending on how stable you are looking for, you may look at the example of "Bunnie" Huang's tap for the Xbox. This was to tap a 200 MHz bus to memory. He did this with a small PCB, one side shaved at an angle epoxied to the motherboard. By wicking solder between the exposed traces of the motherboard and the card.

The picture of the motherboard you posted doesn't have the nicely parallel top-layer bus, but I thought it was a neat idea.

Tap board

The Tap Board has on one edge a pattern of traces with no soldermask that matches the pattern of traces on the Xbox motherboard. The Tap Board was soldered directly to the Xbox’s northbridge-southbridge bus. Only the receive-direction Tap Board was mounted for this study. The mating edge was shaped using a belt sander, so that the tapping traces were flush with the edge of the board, and the board could be mounted at a reclined angle to enhance solderability. The soldermask on the Xbox was removed with fine-grit sand paper, and the Tap Board was carefully aligned by hand, and then held roughly in place by soldering a coarse piece of wire between the Tap Board and the motherboard. A hard-setting adhesive, such as Miller-Stephenson Epoxy 907, was applied to fix the angle and mating distance of the Tap board to the motherboard; once the epoxy was cured, the holding wire was removed, and the traces between the Tap Board and the Xbox motherboard were easily soldered using a fine-tip iron and a microscope.

from Keeping Secrets in Hardware: the Microsoft XBoxTM Case Study, Page 7 by Andrew “bunnie” Huang


On the commercially available side of house, several companies make TSOP probes for a pretty reasonable price for commercial work (~$800).

TSOP 50 probe