I was trying to flash OpenWrt onto my BT HH5 wireless router and it involves soldering wires to very tiny balls of solder, which in the guides I've been following are referred to as pads. I've tried putting a small amount of solder in the little caveat hole but it doesn't stay in place. I known this would have been produced in a factory by a machine but is there any way I can repair the broken pad?
UPDATE
I've put a 1p coin in the corner for a scale comparison to show how small the pads really are. The blue circles represent the pad I have been referring to.
As there is a hole wear the pad was, is there nothing I can use to refill the hole? I knows this sounds stupid but is there a conductive glue that the solder can stick to?
I've been using a battery powered soldering iron, but should I be using a temperature controlled iron with a low temperature and maybe using a smaller head on the iron?
N.B I only usually solder leads for audio equipment so moving down to micro PCB components isn't too much for my hand in terms of keeping it steady, but the fact that I think I need to invest a decent soldering station possibly?
Best Answer
One thing I have tried and works, but requires good precision is the following:
Drill small hole near the ripped pad and insert a piece of copper. Twist the ends of the copper so that they form 2 loops on both ends of the board. Then solder it to the track and on top of that solder any component that was there.
If the pcb has mask or paint, scrape them off. If it is a 4 board layer, the above technique is doable, but the piece of copper must be insulated so that it does not short-circuits the 2 mid layers.
Here are some pictures, in which we managed to fix the destroyed "via", but the technique is the same for destroyed pads.